Faucet Manufacturing Process

Zvinotendwa kuti vanhu vazhinji vanongoziva chitarisiko chepombi. Asi havanyatso nzwisisa kugadzira pombi. Zvadaro tichapfupisa maitiro ekugadzira faucet mune ino chinyorwa.
I: chii chiri kukanda maitiro epombi ?
Kukanda kazhinji kunoreva nzira yekugadzira zvigadzirwa kubva kunyungudutswa alloy zvinhu. Pakutanga, iyo alloy yemvura inopinzwa muforoma isati yagadzirirwa. Mushure meiyo alloy yemvura inotonhorera uye simbisa, iwe unowana inodiwa chimiro chisina kana chikamu.

1 Metal casting: Iyo inozivikanwa zvakare seyakaoma mold kugadzira. Inzira yekukanda yekudira simbi yemvura musimbi yekukanda kuti uwane chimiro. Iyo mold yakagadzirwa nesimbi uye inogona kushandiswa kakawanda.
2 Kukanda jecha: Itsika yekukanda maitiro. Inoshandisa jecha sechinhu chikuru chekuumba kugadzira mold.
3 Gravity casting: Iyo inozivikanwawo sesimbi yekukanda. Rinoreva nzira yekubaya simbi yakanyunguduka (alloy yendarira) muforoma pasi pesimba regiravhiti repasi. Iyi hollow mold yakagadzirwa nesimbi inodzivirira kupisa.
4.Kukanda ndarira：iyo mbishi yepombi indarira, ine yakanaka yekukanda zvinhu, mechanical properties, corrosion resistance uye Iyo ndarira ine chimiro chakanaka uye compact chimiro. Maererano neGB/T 1176-1987,ZCuZn40P62(ZHPb59-1) nendarira 58% kusvika 63%, ndiyo Ideal faucet zvinhu.
5.Core-kugadzira muchina: iri kukanda midziyo yekugadzira cores.Maererano nenzira dzakasiyana dzejecha rakasimba,kune jarring core machine,extruding musimboti muchina uye kupfura musimboti muchina, etc.
6.Shot blasting machine: Iyo yekukandira kupera inogona kucheneswa neyekumhanyisa projectile yakakandwa nepfuti blast machine.it zvakare inogona panguva imwe chete kuzunungusa jecha., bvisa musimboti uye chenesa kukanda.
7.Molding muchina：Midziyo yekukanda jecha，kunyanya mabasa kuzadza jecha, zvakaita seMuchina unozadza jecha rakasununguka mubhokisi rejecha kuti rikonye jecha.

Machining kazhinji inoreva kushandiswa kwesimbi yekucheka lathes, kugaya, kudhiraivha, planing, kugaya, kufinha uye mamwe maturusi emuchina kuita akasiyana siyana ekucheka mashandiro pane workpiece, kuitira kuti workpiece iwane inodiwa dimensional kurongeka uye chimiro chechimiro chechokwadi uye kusangana nezvinodiwa zvekudhirowa..

Lathe: Ichi chishandiso chemuchina chinoshandiswa kuchinjisa nzvimbo yekutenderedza nekutenderedza workpiece uye kufambisa chishandiso chekushandura chikafu. Maererano nekushandiswa: mudziyo lathe, horizontal lathe, CNC lathe, etc

Milling machine: Uyu muchina unonyanya kushandisa maturusi ekugaya kugadzirisa akasiyana siyana pamabasa. Kazhinji, kutenderera kwechigayo chekucheka ndiko kufamba kukuru, apo kufamba kweworkpiece (uye milling cutter) ndiwo mafambiro ekudya.

Drilling muchina: Uyu muchina unonyanya kushandisa chibooreso kugadzira maburi paworkpiece. Kazhinji, bhiti rinotenderera nekufamba kukuru, nepo bhiti richifamba axially nekufamba kwekudya.

III: Faucet polishing process

Kupukuta inzira yekukwenenzvera pamusoro pepombi uchishandisa sisal inotenderera inomhanya-mhanya (jira) mavhiri muchina.

1 Bhandi rinopukuta grinder: Chikuya chinokwenenzvera pombi nebhandi rinofamba nekukurumidza kuita chimiro chakanaka engouh.
2 Surface grinder: Chigayo chinoshandisa bhandi rakatsetseka rinofamba-famba kuita kuti faucet itaridzike isina kukanganisa uye kupenya.
3 polishing muchina: Muchina une hemp (jira) vhiri rekutenderera-kumhanya-mhanya, inogona kushandiswa mukugadzirisa faucet polishing, ita kuti ive yakapfava uye yakajeka, kuwedzera chigadzirwa kupenya uye kupedza.

Iv: Plating

Electroplating inzira mune mukana wesimbi electrolysis kuisa simbi yakasimba pamusoro pesimbi ine ngura sendarira., iron…

Faucet plating process: yekutanga ultrasonic waxing, cathodic electrodeposition mafuta. Electrodegradable mafuta, activation, roughing, kudzoreredza kumashure, neutralization, pamusoro pekugadzirisa, prepreg, sensitization, acceleration, zvakanaka electrolysis, electrolysis yakaipa, kugeza, neutralization, acid mhangura, activation, kuchenesa, nickel plating, kupora, kuchenesa, chrome plating uye kumwe kunyura kwemhangura, Copper plating inogona kugadzira plating layer kuti iwane kurongeka kwakanaka, nenzira iyi inogona kuvhara maburi madiki uye zvikanganiso pane faucet pamusoro. Nickel plating inowedzera kusimba kwekuora kwepombi uye kunogonesa dhigirii repamusoro rekupukuta.. Chrome plating inodzivirira kuora nekuichengeta ichipenya uye inonatsiridza kuomarara kwepamusoro pakusapfeka. Hunhu hwekuputira pamusoro pekurapa hunotongwa ne24-awa acetic acid salt spray test (test equipment is salt spray tester) uye plating ukobvu geji inogona kushandiswa kuona ukobvu hweimwe neimwe simbi plating layer. Kazhinji, ukobvu hwekuputira hwasvika pachiyero uye muyedzo wekupfapfaidza munyu unopfuudzwa. Hunhu hwekunze hwekuputira hunotariswa zvizere uye hwakarekodhwa nekuongororwa kwemhando.

V: Faucet kuungana

Gungano inzira yekubatanidza zvikamu zvepombi pamwechete mune imwe kurongeka uye hunyanzvi, kugadzira seti yakakwana yezvigadzirwa zvepombi izvo zvinotendeseka kuita mabasa. Pombi kazhinji ine zvikamu zvakati wandei, uye gungano riri padanho rekupedzisira remugadziri, uko kunaka kwechigadzirwa (kubva pakugadzirwa kwechigadzirwa, kugadzirwa kwezvikamu kusvika pakusangana kwechigadzirwa) inozopedzisira yavimbiswa uye kuyedzwa kuburikidza negungano. Gungano naizvozvo inzira inokosha pakusarudza unhu hwechigadzirwa. Kuvandudzwa kwemaitiro ekusangana anonzwisisika, kushandiswa kwemaitiro ekuunganidza anobudirira kuti ave nechokwadi chekururama kwegungano, kuve nechokwadi uye kuwedzera kuvandudza kunaka kwechigadzirwa kune zvakakosha zvakanyanya.

VI. Kuongorora kwefekitari kwematepi (nemunhu akazvipira)

Mushure mekupera uye uende kune warehouse, QC ichaita sampling inspection, ongororo matanho kusanganisira: casting surface, threaded surface, kuonekwa kwehutano, gungano, marking, spool sealing test, faucet sealing performance test. Kuitwa kwakasimba kweiyo sampling chirongwa uye kuona musimboti.

Pakupedzisira, kupfupisa maitiro ekugadzira sezviri pazasi:

Kuumba jecha musimboti → jecha musimboti kuyedza → kukanda mhangura yemhangura kunyunguduka → bvunzo yekemikari yekuongorora → kukanda giravhiti → jecha receramic kuzviongorora → kupfura kuputika → kuyedza kutaridzika → bvunzo yekumanikidza → machining → kutaridzika bvunzo → kumanikidza bvunzo → kutungamira kuburitsa kurapwa → kupukuta → bvunzo yekunze → bvunzo yekunze (munyu spray test) → gungano → yekuisa maitiro kuzviongorora → maitiro ekuongorora → bvunzo yemvura, bvunzo dzekumanikidza → kurongedza → kuongorora chigadzirwa chapera → kuchengetedza → kuongorora fekitori.