Di bandar Shuiko, Bandar Kaiping, Wilayah Guangdong, Bandar perindustrian yang seolah -olah biasa menyembunyikan kecekapan rantaian bekalan yang paling menakjubkan dalam industri bilik mandi global: dari bahan mentah hingga pemasangan produk siap, dari reka bentuk dan persampelan ke logistik dan penghantaran, keseluruhan masa tindak balas proses dapat dimampatkan 30 minit.
Ini “Hyper-localized” Model Kluster Perindustrian bukan sahaja menjadikan bandar Shuikou sebagai tempat kelahiran tiga dari setiap sepuluh keran eksport di dunia, tetapi juga membuat “Kelajuan kaiping” Salah satu kelebihan daya saing teras untuk pembeli antarabangsa untuk memilih produk buatan Cina.
I. Aglomerasi geografi: 80 kilometer persegi “Kerajaan bilik mandi”
Shuikou Town merangkumi kawasan yang hanya 80.1 kilometer persegi, Tetapi ia adalah rumah untuk lebih 2,000 perusahaan bilik mandi, covering a complete industrial chain from copper smelting, electroplating processing, mold development to finished product assembly. Di sini, ada 25 bathroom factories distributed per square kilometer, with a density that is rarely seen worldwide.
Industrial cluster effect: With leading enterprises such as Huayi, Xien, and Liduobang as the core, it provides support to over 700 small and medium-sized suppliers, forming a “10-minute support circle”.
Contohnya, within a 5-kilometer radius of a leading manufacturing enterprise, one can find an electroplating factory, a packaging factory, a logistics center, and even a professional testing laboratory.
Historical accumulation: Since the establishment of the first metal products factory in 1958, Shuikou Town has undergone three generations of industrial upgrading, evolving from a family workshop to an intelligent manufacturing base. Dalam 2023, jumlah nilai output industri bilik mandi di seluruh bandar yang dicapai 21.78 bilion yuan, dengan jumlah eksport melebihi 1.8 bilion dolar AS. Produk meliputi lebih daripada 200 negara dan kawasan.
II. Kod operasi rantaian bekalan 30 minit
Pengeluaran modular dan “tindak balas segera” rangkaian
Perusahaan di bandar Shuikou telah menggunakan sistem reka bentuk modular, Mengurangkan keran ke dalam komponen piawai seperti teras injap, mengendalikan, dan badan utama. Pembekal pra-menghasilkan komponen umum atas permintaan dan cepat menggabungkan dan menyesuaikannya setelah menerima pesanan. Contohnya, Sekiranya pelanggan memerlukan keran pintar emas mawar, kilang elektroplating dapat menyelesaikan rawatan permukaan dalam 2 jam, dan kenderaan logistik dapat menyerahkannya ke barisan pemasangan dalam 30 minit.
Platform Kerjasama Digital
The “Pautan awan pemanasan air” Platform Perindustrian, yang dilancarkan di 2024, has integrated the production capacity data of over 80% of the enterprises in the entire town. By using AI algorithms to match orders with idle production lines in real time, the scheduling efficiency of small and medium-sized orders has been increased by 40%. A Dubai purchaser once completed the entire process from design confirmation to production start-up within 28 minutes through this platform.
Flexible manufacturing and small and micro order-friendly model
To meet the fragmented demands of cross-border e-commerce and emerging markets, Shuikou Town has launched a flexible production line with a minimum order of 50 kepingan. Through technologies such as pre-stocking H59 copper materials, shared mold libraries, and color batch optimization, the delivery time for small-batch orders has been shortened from the industry average of 21 days to 7 hari, reducing costs by 30%
III. Intelligent Upgrade: The Leap from “Pembuatan” kepada “Intelligent Manufacturing”
The intelligent manufacturing base has been established
The Lidobang Sanitary Ware high-end intelligent manufacturing Base, which is set to go into operation in 2024, has introduced a fully automatic artificial stone production line and an AI quality inspection system, achieving unmanned operation from cutting to packaging of bathroom cabinets. While increasing production capacity by three times, the product defect rate has dropped to 0.12%.
Technological innovation-driven
Constant temperature technology breakthrough: The aviation memory alloy valve core developed by Huayi Sanitary Ware can control water temperature fluctuations within ±0.5℃, far exceeding European standards.
Green manufacturing: In the electroplating process, PVD vacuum plating is adopted to replace traditional cyanide electroplating, reducing wastewater discharge by 90% and obtaining the EU REACH certification.
Global Certification System
Enterprises in Shuikou Town have cumulatively obtained more than 2,000 international patents, and over 70% of the factories have passed certifications such as ISO 9001, Kotor, and NSF. Contohnya, Xien Sanitary Ware holds 6 utility model patents and over 200 design patents, and its products can directly enter the high-end markets of Europe and America
Iv. Future Vision: The Ambition of an International Bathroom Innovation Base
Kaiping City is investing 3.5 billion yuan to build an international bathroom innovation base, planning “one park, three centers and two platforms” :
Intelligent Manufacturing Center: Introduce 5G+ industrial Internet to achieve equipment interconnection and remote operation and maintenance;
Pusat Inkubasi: Dengan kerjasama universiti seperti Universiti Tsinghua dan Universiti Teknologi Guangdong, Memupuk perusahaan permulaan dalam bidang produk bilik mandi pintar;
Platform digital: Dengan memanfaatkan teknologi blockchain, Kebolehpercayaan perdagangan rentas sempadan dicapai, mengurangkan masa pelepasan kastam oleh 50%.
Oleh 2025, Pangkalan ini dijangka menarik 100 perusahaan inovatif untuk menyelesaikannya, Memandu skala industri bilik mandi Kaiping melebihi 40 bilion yuan, dan mewujudkan dewan pameran metaverse industri bilik mandi pertama di dunia, menyedari fungsi “Pemeriksaan kilang maya + pesanan masa nyata”
Kesimpulan: Implikasi global untuk rantaian bekalan China
Kejayaan tali pinggang industri bilik mandi kaiping pada dasarnya adalah kesan produk “Ketumpatan Geografi × Kecekapan Digital × Inovasi Institusi”. Untuk pembeli antarabangsa, Ini bukan sahaja bermakna kos yang lebih rendah dan penghantaran lebih cepat, tetapi juga mewakili a “Risiko inventori sifar” penyelesaian rantaian bekalan – Dari projek hotel di Dubai hingga barangan terlaris di Amazon, Shuikou Town telah mentakrifkan semula nilai konotasi “Dibuat di China” dengan kelajuan tindak balas selama 30 minit.
Selamat datang untuk bertanya, E-mel: vigafaucet01@viga.cc, WhatsApp/WeChat: 86-18029680028